AARRGGHHH The Healey saga continues NLC

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Dominic
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AARRGGHHH The Healey saga continues NLC

Post by Dominic » Thu Apr 12, 2007 8:38 am

Last summer, the main shaft through the gear box of my father's Austin Healey 3000 broke :cry: So, Gear box out, and off to a specialist for repair. A few months later, the box returns, and at christmas hols, we unwrap it all in order to fit it. Only to discover that it had been dropped before it was wrapped, damaging the rear flange :evil: .

Some phone calls later, and it was back off to the 'specialists' for repair. A few weeks later, I phone them to chase it up, and they inform me, that they have sourced a new bell housing :!: :?: :? WTF? It was fine! No, the couriers or the 'specialists' would appear to have damaged that too! But they'll only charge us £250 for a replacement!!! :evil:

A few weeks later, we get the gear box back. All lools okay this time. So, on with fitting it to the car. Over the past few weeks the gear box has been getting re-fitted, only to discover parts missing that were on the original gear box :evil: . A few re-ordered parts later, and the box is in, and bolted down, and filled with oil. So, last night, it was time to start up the car :lol: .

As it turned over, and fired pretty quickly, something did not sound right :shock: Nasty grinding noises :shock: Further investigation revealed that the clutch parts were rubbing on the inside of the bell housing :cry: :evil: The 'specialists' have only gone and replaced the broken (prob by them) bell housing with the wrong one :evil: :evil:

So, tonight, it's back out with the gear box, AGAIN, to see what's what! I'm hoping it is only rubbing in one or two places, which will allow for some gentle grinding :twisted: :roll: to allow it all to fit.
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1999 Lotus Elise Sport 135'99

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ed
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Post by ed » Thu Apr 12, 2007 8:47 am

:( Bad luck matey, good luck geting it sorted! :thumbsup
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craigs135s
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Post by craigs135s » Thu Apr 12, 2007 8:56 am

Thats Crap mate. Hope all is sorted soon.

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Lawrence
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Post by Lawrence » Thu Apr 12, 2007 9:39 am

Friend of mine has fitted a Nissan gearbox to solve this problem

240Z IIRC

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Rich H
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Post by Rich H » Thu Apr 12, 2007 9:48 am

Name and shame perhaps? Poss not much use on here but might help someone!

Bad luck mate :(
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Dominic
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Post by Dominic » Thu Apr 12, 2007 10:22 am

RICHARDHUMBLE wrote:Name and shame perhaps? Poss not much use on here but might help someone!

Bad luck mate :(
Company called 'autogear', can't remember where they are based, London area i think.

Feel better for a good rant :twisted: :oops: :roll:
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1999 Lotus Elise Sport 135'99

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DDtB
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Post by DDtB » Thu Apr 12, 2007 3:59 pm

any excuse to get the grinder out eh!

:wink:

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thinfourth
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Post by thinfourth » Thu Apr 12, 2007 4:36 pm

I've heard of his engine removal tool

I'm scared for the car

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Dominic
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Post by Dominic » Thu Apr 12, 2007 8:45 pm

All but one bolt removed. Been trying to free it for hours :evil: Guess it has been over tight, has stripped the thread. It will spin, but wont come out :evil: Time for some grinding action me thinks :twisted: :roll:
http://www.dsaccountancy.com

1999 Lotus Elise Sport 135'99

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lotustype116
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Post by lotustype116 » Fri Apr 13, 2007 2:59 pm

Not sure who I feel sorry for most! Dom's dad, the poor car or that overworked angle grinder :lol:
Seriously though hope you get it fixed soon. In my work I was quick to find the incompetence of couriers knows no bounds :evil:
Craig,
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Dominic
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Post by Dominic » Fri Apr 13, 2007 3:06 pm

Mac has advised me to get hold of a 'nut splitter' :shock: SOunds painfull, but should do the job.... just as long as Louise doesn't get her hands on it :shock: :shock: :shock:
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1999 Lotus Elise Sport 135'99

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Post by Andy G » Fri Apr 13, 2007 10:52 pm

:damnfunny
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lotustype116
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Post by lotustype116 » Fri Apr 13, 2007 11:08 pm

Dominic wrote:Mac has advised me to get hold of a 'nut splitter' :shock: SOunds painfull, but should do the job.... just as long as Louise doesn't get her hands on it :shock: :shock: :shock:
I have a nut splitter you can borrow. I will be through your way on Sunday if thats any good?
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Dominic
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Post by Dominic » Thu May 31, 2007 10:30 am

Okay, update time!

Managed to get the gearbox back out, found where the clutch parts were catching on the inside of the bellhousing. Brought out my old friend, Mr A. Grinder :twisted: , and after a few minutes of grinding action, we have a bellhousing that fits :roll: :lol: Gearbox back in the car. Last night we took it for a couple of short shake down test drives. It is scary driving without the transmission tunnel in place, with the road right beside you, and the propshaft spinning at speed, next to my backside :shock: All appears to be good.

Will do final spanners check on it, then fit the transmission tunnel and interior trim before another test run :lol:

For now, she lives! :lol:... A BIG thanks to Hambo for his help too :thumbsup

Who said I use an angle grinder to fix everything :?: :roll: :twisted:
Last edited by Dominic on Thu May 31, 2007 10:40 am, edited 1 time in total.
http://www.dsaccountancy.com

1999 Lotus Elise Sport 135'99

jj
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Post by jj » Thu May 31, 2007 10:36 am

Thats awesome. Like I said, if you want to do a weekend swap for the elise or the z3m coupe let me know, as its one of my Dads all time favourite cars :thumbsup

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