Audi brakes. NLC obviously

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mckeann
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Audi brakes. NLC obviously

Post by mckeann » Fri Mar 02, 2007 12:07 am

Hi tech gods (robin),

having some trouble with audi A6 brakes. Pedal was a little bit soft, and felt like it needed pumped to get any real assistance from the servo. Pads were a bit low, wondered if it was to do with that, so i asked them to change them at service, They did this, and bled the brakes also.

Have the car back now, and pedal is far softer than it was before, even after being bled. I have bed the pads in, and they now bite firmly, but only on the second push of the pedal. i.e depress brakes, car slows a little bit, lift and depress pedal again to same depth and car stops on its nose.

Any idea's?? I am guessing master cylinder, and garage reckon it could be that too. they have told me to bring it back in and they will rebleed the brakes.

car has done 111,001 miles. audi should be better than this surely?

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robin
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Post by robin » Fri Mar 02, 2007 1:07 am

If you switch off the engine, pump the brakes until the servo is drained of vacuum (if it even works that way!) then see how the pedal feels - if it still can be pumped up then I would suspect air in the system. A faulty master cylinder would give you a sinking pedal. Pumping the pedal up is compressing the trapped air at which point the pedal then goes hard again until you release pressure, air expands and back to soft pedal.

Now as to how that air is getting in there, that's another question - as the brake fluid gets old it absorbs moisture; then that boils when given rough love; then you get vapour which is easily compressible. So when it's water vapour it's usually only when hot that you notice any real problems (but a fat tank like yours probably gets its brakes hot quite quickly).

Now if they've replaced all the fluid and done a good job, you should have no air and no water/vapour. If they didn't maybe you still have water vapour or maybe they introduced some air.

But I know nothing about Audi specifically - for all I know they use electric brakes :-)

Robin
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mac
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Post by mac » Fri Mar 02, 2007 8:55 am

Is the servo functioning? Ignition off, pump pedal until hard (as Robin mentioned) keep your foot on the pedal and start the engine. The pedal should drop.


My money would be on a hole in the servo vaccum pipe.


Mac

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Post by mckeann » Fri Mar 02, 2007 12:37 pm

cheers guys, will try that out and report back. Going to take it back to the garage this afternoon once i have a better idea of whats wrong with it.

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Post by Andy G » Fri Mar 02, 2007 1:20 pm

NOOPS 160 wrote:And how many miles have you hoofed the ass off it ......

wants everything to last forever faction :wink:
It was Walshy giving it rough love before him!
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mckeann
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Post by mckeann » Fri Mar 02, 2007 4:18 pm

right, mac, when doing your tip, pedcal goes hard, start engine, and pedal drops to normal level.

Robin, with engine off, i pump the pedal 2 or 3 times and it goes solid, and stays solid, doesnt sink to the floor.

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Post by mac » Fri Mar 02, 2007 4:21 pm

I'd check the it at the points where the pipe meets something solid (eg at the inlet manifold and at the servo itself.

I still think it's something to do with an airleak in the system


Mac

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Post by Lawrence » Fri Mar 02, 2007 5:31 pm

Is this a car with discs all round? or is there drums on the rear?

If it's drums then pull the handbrake on and try the pedal again

is there nay change?

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Post by mckeann » Fri Mar 02, 2007 5:33 pm

Lawerence, its discs all round, but did try the handbrake trick (something robin told me on the S1) and it made no difference.

car is in garage getting the discs re - bled, as its definately worse since the did the service.

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Post by robin » Fri Mar 02, 2007 5:35 pm

Mac,

An air leak in the system would give him the opposite problem - that the pedal was rock hard but you need to be iron man to make the car stop (i.e. like an elise pedal, but on a 2 ton car!).

His problem is the pedal is soft (like most servo systems) but he has to pump the pedal to make the car stop.

If the servo were to blame, pumping would make it worse, not better.

Likewise if the ABS was playing silly buggers I think it would make the pedal hard (because it would lock out the brake line).

The pumping required symptom has to be caused by either:

* a straight fault in the master cylinder (though I don't know what that would be)
* air/vapour in the system (likely, except the Audi boys are meant to have bled the system), the air/vapour needs compressing before the brakes will work.
* really warped disks pushing the pads back each time you release the pedal, so you need to pump the pedal to get the pads back onto the disks before there is any action.

Cheers,
Robin
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Post by mckeann » Fri Mar 02, 2007 5:37 pm

Robin, its not an audi garage, although they are not muppets, so should no how to bleed the brakes.

there is no judder through the pedal (well, nothing like my elise anyway :D ) so i dont think it could be warped discs.

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Post by Lawrence » Fri Mar 02, 2007 6:12 pm

Is there an auto adjust device connected to the rear?
one that allows greater rear braking as the weight is increased.

They can fail and leave a pocket of air trapped

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Post by mckeann » Fri Mar 02, 2007 6:21 pm

will look into that lawerence, thanks.

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Post by robin » Fri Mar 02, 2007 8:28 pm

Is there any chance a wheel bearing is away? Rears wouldn't show up while the handbrake is on. A bit of a wobble on the bearing can move the pads back too.
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Post by mckeann » Fri Mar 02, 2007 11:19 pm

i did notice a wee hum from the left rear wheel bearing. hmmm, will have a wobble at it tommorrow morning (currently nightshift)

would that be enough to knock the pad from the disc??

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